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Friction Stir Welding, FSW
A joining process that induces plastic flow in the solid state below the melting point through frictional heat generated between a rotating tool and the base material, combined with stirring by the pin.
 Friction Stir Welding Process Image
Friction Stir Welding Joint Result Image
Minimal deformation after joining
Minimal deformation after joining
 Excellent joint strength and welding speed
Excellent joint strength and welding speed
 Prevents defects such as porosity and cracks
Prevents defects such as porosity and cracks
 No emission of environmentally harmful substances
No emission of environmentally harmful substances
Friction Stir Welding (FSW) vs. Arc Welding
Friction Stir Welding (FSW) vs. Arc Welding Comparison Table
Friction Stir Welding (FSW) Category Arc Welding
Applicable to non-ferrous metals (Al, Cu, Mg, Ti, etc.) and dissimilar materials Application Range Primarily for ferrous metals (Fe-based)
Excellent optimization and reproducibility (advantages of solid-state joining) Quality Reproducibility Reproducibility varies depending on operator skill and know-how
Eco-friendly process with minimal environmental impact Environment Presence of fumes, arc radiation, and hazardous substances
Higher initial cost but minimal ongoing consumable costs Cost High labor costs and continuous consumable expenses
FSW References
AL 6061 48T 2 PASS
AL 6061 FSW result 1 AL 6061 FSW result 2
AL 5052 70T 2 PASS
AL 5052 FSW result 1 AL 5052 FSW result 2
AL 5083 25T 2 PASS
AL 5083 FSW result 1 AL 5083 FSW result 2
AL 5083 25T 1 PASS
AL 5083 FSW result 1 AL 5083 FSW result 2